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Robotic casting finishing uses high-powered servo spindles and cutoff tools to remove gates, runners, and risers left behind after the metal casting process.
Unlike manual grinding or sawing, robotic systems maintain constant force and cutting speed, ensuring uniform removal without damaging the casting surface.
PushCorp’s heavy-duty spindles withstand the impact loads and vibration of aggressive cutoff applications, while compliance devices maintain consistent contact on irregular shapes. The result is smoother, safer, and more repeatable foundry finishing—no matter the alloy or cast part geometry.
PushCorp’s robotic foundry finishing systems handle ferrous and non-ferrous castings with consistent, repeatable performance. From aluminum castings to ductile iron and steel parts, robots automate gate removal, cutoffs, deflashing, and deburring to improve safety and deliver cleaner, more uniform components.
Cuts off gates and risers cleanly using high-torque spindle tooling that handles the heavy loads of steel and cast iron while keeping aluminum parts distortion-free.
Removes sprues, runners, and thicker casting sections with abrasive or carbide cutoff tools, delivering stable cut paths across all cast metals.
Removes burrs and sharp edges left after cutoff operations, improving part handling safety and preparing castings for machining or downstream finishing.
Automating the casting finishing process requires rugged tooling, force control, and process validation to ensure quality and longevity in harsh environments.
We recommend:
Choose tooling designed for impact resistance and high torque. PushCorp’s servo spindles feature reinforced bearings that handle the shock loads of gate and riser removal without compromising precision.
PushCorp’s force compliance devices maintain steady pressure even on uneven cast surfaces, ensuring complete material removal while reducing insert wear and vibration.
In the PushCorp Demo Lab, foundries can test cutoff wheels, diamond saws, and spindle configurations to validate removal rates and surface results before integration.
PushCorp partners with certified system integrators specializing in foundry automation to ensure every robotic finishing system delivers consistent results in high-demand production environments.
PushCorp’s servo spindles provide the power, torque, and durability required for foundry applications. Heavy-duty bearings and liquid cooling withstand high-impact loads from gate and riser removal operations.
Maintaining consistent pressure is key for clean, accurate casting finishes. PushCorp’s patented compliance devices automatically adjust to part irregularities, reducing tool wear and improving surface results.
Whether you’re exploring automation of material removal for the first time or upgrading your current process, our team is here to help you find the right tools and support to succeed.
Discuss with our engineers to get started with a demo, application review, or expert consultation.
